FIELD: rolled tube production, namely production of casing tubes for thread cutting, possibly in well known tube rolling aggregates with pilger mills and also in tube rolling aggregates with new generation of pilger mills controlled by means of computers.
SUBSTANCE: method comprises steps of heating ingots and continuously cast billets till yielding temperature; piercing them to sleeves in skew rolling mills; rolling tubes on long mandrel in pilger mills and sizing them in calibration mill. Deformation value along rolled tube lengths in pilger mill is cyclically decreased by (n+1) times where n - number of multiple tubes, pieces. Said deformation is decreased due to opening rolls by value determined according to expression Δ = (1.0 - 2.0)H where H - height of initial thread profile, mm. Deformation is decreased in portions of tubes whose lengths are determined according to expression L = Lc + K where Lc - length of coupling, mm; K = 50 - 150 mm, factor taking into account waste value and allowance along length of multiple tubes at working their ends with thickened wall, mm. Tube lengths are cut by multiple tubes along center of thickened portions. Nominal inner diameter of tube end portions is lowered at calibration by value determined with use of expression Din = Dnom - K1, where Dnom - nominal inner diameter of tube, mm; K1 - coefficient taking into account lowered inner diameter of end portions of casing tubes at calibration, mm; K1 ≤ 3 for tubes with diameter 245 - 340 mm and K1 ≤ 4 for tubes with diameter 351 - 508 mm. Casing tubes are rolled in such a way that to provide their wall thickness less by 1.0 - 1.5 mm than respective nominal thickness of wall according to standard given in specification. All operations and calculations are performed with use of computer. Invention allows produce for oil and gas industry branches of Russia tubes having high reliability of their threaded joints, lower nominal wall thickness of tubes by 1.0 -1.5 mm.
EFFECT: lowered metal consumption due to reduced number of flaws of threaded joints and reduced wall thickness of tubes, improved efficiency of threading, of cut-off equipment and of hydraulic press, decreased cost of conversion of tubes of given size.
13 cl, 1 tbl
Title | Year | Author | Number |
---|---|---|---|
PRODUCTION OF SEAMLESS HOT-ROLLED CASING PIPES AT PRU WITH PILGER MILLS FOR THREAD CUTTING | 2013 |
|
RU2545928C2 |
METHOD OF MAKING WELL CASING SIZED TO 244,5×7,9, 244,5×9 AND 244,5×10 mm AT PIPE ROLLING UNIT WITH PILGER MILLS | 2012 |
|
RU2508955C1 |
METHOD FOR ROLLING SEAMLESS HOT ROLLED CASING TUBES WITH BUTTRESS THREAD | 2005 |
|
RU2311239C2 |
SEAMLESS HOT ROLLED CASING TUBES ROLLING METHOD FOR CUTTING BUTTRESS THREAD | 2005 |
|
RU2303499C2 |
METHOD OF CONVERSION PIPE MANUFACTURING IN PIPE ROLLING PLANTS WITH PILGER MILLS OF LOW-ELASTICITY STEEL WITH BORON CONTENT OF 1,3-1,8% | 2006 |
|
RU2334571C2 |
METHOD OF PRODUCING OF TUBE STOCK SIZED TO 290X12 MM TO SPECS 8-16 | 2012 |
|
RU2511199C1 |
METHOD FOR PRODUCTION OF SEAMLESS HOT-ROLLED CASING PIPES WITH DIAMETRE OF 508 MM AT TUBE-ROLLING PLANT 8-16" WITH PILGER MILLS IN ORDINARY AND COLD-RESISTANT VERSIONS | 2007 |
|
RU2386501C2 |
METHOD FOR PRODUCING INGOT-BLANKS BY ELECTROSLAG REFINING OF LOW-DUCTILE STEEL CONTAINING BORON AND FOR ROLLING TUBES OF SUCH BLANKS IN TUBE ROLLING PLANTS WITH PILGER MILLS FOR FURTHER CONVERSION OF TUBES TO HEXAHEDRAL TUBE-BLANKS FOR COMPACTED STORAGE OF WASTE NUCLEAR FUEL | 2006 |
|
RU2317865C2 |
METHOD FOR PRODUCING LARGE- AND MEAN-DIAMETER TUBES OF COLD-RESISTANT AND CORROSION-RESISTANT STEELS IN TUBE ROLLING PLANTS WITH PILGER MILLS | 2005 |
|
RU2306992C2 |
ROLL OF PILGRIM MILL FOR ROLLING OF TUBE STOCKS WITH SIZE 290H11-12 MM FROM LOW-DUCTILE BORON-CONTAINING STEELS OF GRADES 04H14T3R1F-SH AND 04H14T5R2F-SH | 2012 |
|
RU2516148C1 |
Authors
Dates
2007-06-27—Published
2005-07-04—Filed