FIELD: metallurgy, namely strengthening crankshafts of internal combustion engines at making and restoring them.
SUBSTANCE: method comprises steps of simultaneously rolling out both fillets of one journal of crankshaft by means of three pairs of deforming rollers with different profile radiuses; mounting rollers by angle φ = 43 - 48° relative to axis of worked journal of shaft and applying working load to rollers by the same angle. Profile radius of minimum curvature rollers R1 r = 0.96 Rf where Rf - radius of worked fillet. Deforming effort acting upon each roller is determined according to condition for providing percentage depth of plastic deformation propagation at rolling out by means of minimum curvature rollers hs/D = 0.015. Curvature degrees of other two pairs of rollers are determined according to condition providing specific contact pressure 2000 - 2100 MPa and 2400 - 2500 MPa by means of given formula where p - mean specific pressure in contact zone, MPa; F - deforming effort, N; Rr - radius of rolled out fillets, m; Dj - diameter of crankshaft journal, m.
EFFECT: enhanced efficiency and quality of worked surface of fillets of crankshafts.
5 dwg, 2 tbl, 1 ex
Title | Year | Author | Number |
---|---|---|---|
0 |
|
SU1669691A1 | |
METHOD OF MACHINING STEPPED SHAFT CHAMFER | 2008 |
|
RU2368487C1 |
DEVICE FOR FINISHING AND HARDENING OF COMPLEX-SHAPE SURFACES OF SOLIDS OF REVOLUTION | 2010 |
|
RU2493954C2 |
TOOL FOR SURFACE STRENGTHENING OF BEARING FILLET OF SHAFTS | 1995 |
|
RU2069142C1 |
A METHOD FOR STRENGTHENING SHAFT FILIETS | 0 |
|
SU1632746A1 |
METHOD FOR PRESSURE STRAIN HARDENING OF CRANKSHAFT FILLETS | 0 |
|
SU1761450A1 |
METHOD OF HARDENING WORKPIECES | 0 |
|
SU1258849A1 |
METHOD OF WORKING CRANKSHAFTS | 0 |
|
SU585224A1 |
METHOD OF FACE-HARDENED PROCESSING OF LONG-MEASURING OF CYLINDERS WITH FILLETS | 2007 |
|
RU2359806C2 |
METHOD OF BURNISHING PARTS | 0 |
|
SU1400862A2 |
Authors
Dates
2006-06-10—Published
2004-12-15—Filed