METHOD FOR PRODUCING BIMETALLIC CENTRIFUGALLY CAST BILLETS AND BIMETALLIC WEAR-RESISTANT TUBES FOR TRANSPORTING ABRASIVE LOOSE MATERIALS AND PULPS IN TUBE ROLLING AGGREGATES WITH PILGER MILLS Russian patent published in 2006 - IPC B21B21/00 

Abstract RU 2278749 C2

FIELD: metallurgical, tube rolling processes, namely method for producing bimetallic centrifugally cast billets and bimetallic tubes, possibly production of bimetallic billets in centrifugal casting plants and production of tubes in tube rolling plants with pilger mills.

SUBSTANCE: method comprises steps of centrifugal casting of hollow bimetallic billets with wear-resistant inner layer consisting of 50 - 60% of total thickness of wall and with plastic outer layer consisting of 50 -40% of total wall thickness; heating billets up to yielding temperature (1180 - 1200°C); rolling them in tube rolling plants with pilger mills to bimetallic tubes with inner wear-resistant cladding layer consisting of 50% of total wall thickness and elongation degree μ ≤ 9.0. Hollow centrifugal cast bimetallic billets are three-layer ones while taking into account furnace loss of plastic outer and inner layers of centrifugal cast bimetallic billets at heating them for rolling in heating furnaces till yielding temperature. Bimetallic tubes are rolled in pilger mills at reducing them along diameter from 100≤ ΔD ≤ 180 mm. Thickness of plastic layers of bimetallic centrifugal cast billets is increased while taking into account loss at heating billets for rolling till yielding temperature and at increasing their outer diameter whose values are determined according to given formulae where D -outer diameter of centrifugal cast bimetallic billet, mm; Δl - loss value being thinning degree of wall of plastic outer of bimetallic billet at heating it till yielding temperature, mm; K - metal loss coefficient of outer surface of cast bimetallic billet at heating it till yielding temperature; Δl1 - loss value being thinning degree of wall of plastic inner layer of bimetallic billet at heating it till yielding temperature, mm; K1 - metal loss coefficient of inner surface of cast bimetallic billet at heating it till yielding temperature. Invention provides possibility for producing high quality (without cross fissures) elongated tubes ( 10 -12 m), lowered metal consumption (by 102 kg per t of metal) at conversion " bimetallic billet - bimetallic tube" due to significantly reduced number of cross fissures at rolling tubes in tube rolling aggregates with pilger mills. It is possible to increase useful life period of tubes for transporting abrasive loose materials in permafrost regions from billets with increased wear resistant layer cast according to invention by 1.5 - 2 times in comparison with tubes rolled according to well known techniques.

EFFECT: increased useful life period of tubes.

6 cl, 1 tbl

Similar patents RU2278749C2

Title Year Author Number
METHOD FOR PRODUCING BIMETALLIC CENTRIFUGAL-CAST BILLETS AND BIMETALLIC WEAR RESISTANT TUBES FOR TRANSPORTING LOOSE ABRASIVE MATERIALS AND PULPS IN TUBE ROLLING AGGREGATES WITH PILGER MILLS 2004
  • Saf'Janov Anatolij Vasil'Evich
  • Fedorov Aleksandr Anatol'Evich
  • Tazetdinov Valentin Irekleevich
  • Vol'Berg Isaak Iosifovich
  • Lapin Leonid Ignat'Evich
  • Nenakhov Sergej Vasil'Evich
  • Romantsov Igor' Aleksandrovich
  • Golovinov Valerij Aleksandrovich
  • Matjushin Aleksandr Jur'Evich
  • Klimov Nikolaj Petrovich
  • Nikitin Kirill Nikolaevich
  • Gritsenko Pavel Aleksandrovich
  • Logovikov Valerij Andreevich
  • Jas'Kin Vladimir Nikolaevich
RU2271258C1
METHOD FOR MAKING BIMETALLIC WEAR-RESISTANT TUBES FOR TRANSPORTING LOOSE ABRASIVE MATERIALS AND PULPS IN TUBE ROLLING AGGREGATES WITH PILGER MILLS 2004
  • Saf'Janov Anatolij Vasil'Evich
  • Fedorov Aleksandr Anatol'Evich
  • Tazetdinov Valentin Irekleevich
  • Vol'Berg Isaak Iosifovich
  • Lapin Leonid Ignat'Evich
  • Nenakhov Sergej Vasil'Evich
  • Romantsov Igor' Aleksandrovich
  • Golovinov Valerij Aleksandrovich
  • Matjushin Aleksandr Jur'Evich
  • Klimov Nikolaj Petrovich
  • Nikitin Kirill Nikolaevich
  • Gritsenko Pavel Aleksandrovich
  • Andrjunin Sergej Aleksandrovich
  • Logovikov Valerij Andreevich
RU2271259C1
MANUFACTURING METHOD OF THREE-LAYERED HOLLOW CENTRIFUGAL CAST SECTIONS FROM DIFFICULT-TO-FORM STEEL GRADES AND ALLOYS, WHICH ARE CLADDED WITH DUCTILE CARBON STEEL GRADES, AND ROLLING FROM THEM ON PIPE ROLLING UNITS WITH PILGER MILLS OF HOT-ROLLED MECHANICALLY TREATED MERCHANTABLE AND PROCESS PIPES OF LARGE AND MEAN DIAMETERS 2013
  • Saf'Janov Anatolij Vasil'Evich
  • Fedorov Aleksandr Anatol'Evich
  • Pashnin Vladimir Petrovich
  • Osadchij Vladimir Jakovlevich
  • Shmakov Evgenij Jur'Evich
  • Golovinov Valerij Aleksandrovich
  • Nikitin Kirill Nikolaevich
  • Klimov Nikolaj Petrovich
  • Bubnov Konstantin Ehduardovich
  • Matjushin Aleksandr Jur'Evich
  • Saf'Janov Aleksandr Anatol'Evich
  • Eremin Viktor Nikolaevich
RU2550040C2
PRODUCTION OF BILLETS WITH OUTER AND INNER PLATING PLIES FROM CORROSION-RESISTANT STEELS AND ALLOYS FOR PRODUCTION OF SEAMLESS THREE-LAYER HOT- AND COLD-ROLLED COMMERCIAL AND REROLLED LONGER-LIFE PIPES FOR GAS AND GAS CONDENSATE EXTRACTION IN HYDROGEN SULPHIDE-BEARING MEDIA, ITS TRANSPORTATION AND GENERAL PURPOSE PIPES 2013
  • Saf'Janov Anatolij Vasil'Evich
  • Fedorov Aleksandr Anatol'Evich
  • Pashnin Vladimir Petrovich
  • Lapin Leonid Ignat'Evich
  • Shmakov Evgenij Jur'Evich
  • Nikitin Kirill Nikolaevich
  • Klimov Nikolaj Petrovich
  • Golovinov Valerij Aleksandrovich
  • Bubnov Konstantin Ehduardovich
  • Saf'Janov Aleksandr Anatol'Evich
  • Matjushin Aleksandr Jur'Evich
  • Eremin Viktor Nikolaevich
RU2535151C2
METHOD FOR PRODUCING HOT ROLLED COMMERCIAL AND CONVERSION TUBES WITH LARGE AND MEAN DIAMETERS FROM HARD-TO-FORM STEELS AND ALLOYS IN TUBE ROLLING PLANTS WITH PILGER MILLS 2006
  • Saf'Janov Anatolij Vasil'Evich
  • Fedorov Aleksandr Anatol'Evich
  • Markov Dmitrij Vsevolodovich
  • Lapin Leonid Ignat'Evich
  • Vol'Berg Isaak Iosifovich
  • Nenakhov Sergej Vasil'Evich
  • Danovskij Nikolaj Grigor'Evich
  • Litvak Boris Semenovich
  • Golovinov Valerij Aleksandrovich
  • Logovikov Valerij Andreevich
  • Klimov Nikolaj Petrovich
  • Bubnov Konstantin Ehduardovich
  • Matjushin Aleksandr Jur'Evich
RU2311980C1
METHOD FOR PRODUCING HOT ROLLED COMMERCIAL AND CONVERSION TUBES OF LARGE AND MEAN DIAMETERS OF HARD-TO-FORM STEELS AND ALLOYS IN TUBE ROLLING PLANTS WITH PILGER MILLS 2006
  • Saf'Janov Anatolij Vasil'Evich
  • Fedorov Aleksandr Anatol'Evich
  • Markov Dmitrij Vsevolodovich
  • Lapin Leonid Ignat'Evich
  • Vol'Berg Isaak Iosifovich
  • Nenakhov Sergej Vasil'Evich
  • Danovskij Nikolaj Grigor'Evich
  • Litvak Boris Semenovich
  • Golovinov Valerij Aleksandrovich
  • Logovikov Valerij Andreevich
  • Klimov Nikolaj Petrovich
  • Bubnov Konstantin Ehduardovich
  • Matjushin Aleksandr Jur'Evich
RU2311979C1
METHOD FOR PRODUCING HOT ROLLED COMMERCIAL AND CONVERSION TUBES OF LARGE AND MEAN DIAMETERS OF CORROSION RESISTANT HARD-TO-FORM KINDS OF STEELS AND ALLOYS IN TUBE ROLLING PLANTS WITH PILGER MILLS 2006
  • Saf'Janov Anatolij Vasil'Evich
  • Fedorov Aleksandr Anatol'Evich
  • Vol'Berg Isaak Iosifovich
  • Nikitin Kirill Nikolaevich
  • Danovskij Nikolaj Grigor'Evich
  • Litvak Boris Semenovich
  • Lapin Leonid Ignat'Evich
  • Golovinov Valerij Aleksandrovich
  • Logovikov Valerij Andreevich
  • Klimov Nikolaj Petrovich
  • Bubnov Konstantin Ehduardovich
  • Matjushin Aleksandr Jur'Evich
RU2315673C2
METHOD FOR PRODUCTION OF BAR-INGOTS BY ELECTROSLAG REMELT FROM ALLOYED AND LOW-ALLOYED STEEL GRADES, ROLLING OF COMMERCIAL AND CONVERSION PIPES OF LARGE AND MEDIUM DIAMETERS ON TUBE-ROLLING PLANTS WITH PILGER ROLLING MILL 2006
  • Saf'Janov Anatolij Vasil'Evich
  • Fedorov Aleksandr Anatol'Evich
  • Nikitin Kirill Nikolaevich
  • Lapin Leonid Ignat'Evich
  • Nenakhov Sergej Vasil'Evich
  • Danovskij Nikolaj Grigor'Evich
  • Litvak Boris Semenovich
  • Golovinov Valerij Aleksandrovich
  • Logovikov Valerij Andreevich
  • Klimov Nikolaj Petrovich
  • Bubnov Konstantin Ehduardovich
  • Matjushin Aleksandr Jur'Evich
  • Demidov Vladimir Aleksandrovich
  • Pavlova Natal'Ja Petrovna
  • Polovinkin Valerij Nikolaevich
  • Bukin Nikolaj Nikolaevich
RU2346765C2
METHOD OF PREPARATION OF BILLETS FOR ROLLING OF HOT-ROLLED COMMERICAL AND REROLLED PIPES OF LARGE AND MEDIUM DIAMETERS FROM HARDLY-DEFORMED GRADES OF STEEL AND ALLOYS IN TUBE-ROLLING PLANTS WITH PILGER ROLLING MILLS 2005
  • Saf'Janov Anatolij Vasil'Evich
  • Fedorov Aleksandr Anatol'Evich
  • Tazetdinov Valentin Irekleevich
  • Vol'Berg Isaak Iosifovich
  • Nugumanov Rashid Faskheevich
  • Danovskij Nikolaj Grigor'Evich
  • Litvak Boris Semenovich
  • Romantsov Igor' Aleksandrovich
  • Lapin Leonid Ignat'Evich
  • Nenakhov Sergej Vasil'Evich
  • Nikitin Kirill Nikolaevich
  • Golovinov Valerij Aleksandrovich
  • Matjushin Aleksandr Jur'Evich
  • Logovikov Valerij Andreevich
RU2340417C2
METHOD FOR PRODUCING BY ELECTROLAG REFINING INGOT-BLANKS OF HARD-TO-FORM STEELS AND ALLOYS AND FOR ROLLING OF THEM COMMERCIAL TUBES OF LARGE AND MEAN DIAMETERS IN TUBE ROLLING PLANTS WITH PILGER MILLS AND CONVERSION TUBES FOR FURTHER REROLLING IN TUBE COLD ROLLING MILLS 2006
  • Saf'Janov Anatolij Vasil'Evich
  • Fedorov Aleksandr Anatol'Evich
  • Nikitin Kirill Nikolaevich
  • Lapin Leonid Ignat'Evich
  • Nenakhov Sergej Vasil'Evich
  • Danovskij Nikolaj Grigor'Evich
  • Litvak Boris Semenovich
  • Golovinov Valerij Aleksandrovich
  • Logovikov Valerij Andreevich
  • Klimov Nikolaj Petrovich
  • Bubnov Konstantin Ehduardovich
  • Matjushin Aleksandr Jur'Evich
  • Demidov Vladimir Aleksandrovich
  • Pavlova Natal'Ja Petrovna
  • Polovinkin Valerij Nikolaevich
  • Bukin Nikolaj Nikolaevich
RU2322317C2

RU 2 278 749 C2

Authors

Saf'Janov Anatolij Vasil'Evich

Fedorov Aleksandr Anatol'Evich

Vol'Berg Isaak Iosifovich

Lapin Leonid Ignat'Evich

Nenakhov Sergej Vasil'Evich

Romantsov Igor' Aleksandrovich

Golovinov Valerij Aleksandrovich

Nikitin Kirill Nikolaevich

Klimov Nikolaj Petrovich

Andrjunin Sergej Aleksandrovich

Logovikov Valerij Andreevich

Gritsenko Pavel Aleksandrovich

Dates

2006-06-27Published

2004-07-14Filed