METHOD OF PRODUCING POLYCRYSTALLINE SILICON AND REACTOR FOR PRODUCING POLYCRYSTALLINE SILICON Russian patent published in 2016 - IPC C01B33/35 C01B33/02 C30B28/14 C30B25/14 C30B29/06 C23C16/24 

Abstract RU 2581090 C2

FIELD: chemistry.

SUBSTANCE: invention relates to production of polycrystalline silicon by depositing on silicon electrode wire using Siemens method. Method includes first stage with relatively low gas supply, last stage with relatively high gas supply and intermediate step where amount of supplied gas is increased from value of supply at first stage to supply at last step at supply of initial gas containing gaseous chlorosilanes and hydrogen gas, in reactor through inlet hole with nozzle, all three stages are carried out at reaction temperature of 900 °C to 1250 °C and under pressure of 0.3-0.9 MPa, velocity in inlet hole with nozzle head piece is 150 m/s or more at maximum feeding of initial gas at last step, and gas supply and temperature of silicon rod is controlled in accordance with following conditions of A-C depending on polycrystalline silicon rod diameter D, which varies during deposition reaction after its beginning: condition A (amount of supplied gaseous chlorosilanes): gaseous chlorosilanes are fed in amount of one third or less of maximum gaseous chlorosilanes feed until specified value D1 from 15 to 40 mm is achieved, supplied amount is increased gradually or in steps until maximum supply of gaseous in chlorosilane between when achieved value D1, and when will be achieved specified value D2 from 15 to 40 mm, which is more than D1, maximum gaseous chlorosilane feed kept after achievement of D2 value; condition B (amount of supplied gaseous hydrogen): gaseous hydrogen is supplied to concentration of gaseous chlorosilanes in initial gas is from 30 mol% to less than 40 mol% until value D1 is achieved, ratio of amount of fed hydrogen gas to amount of gaseous in chlorosilane increases gradually or in steps after value D1 is achieved, gaseous hydrogen is supplied to concentration of gaseous chlorosilanes in source gas makes from 15 mol% to less than 30 mol% after value D2 is achieved and condition C (silicon rod temperature): temperature is decreased as silicon rod diameter after value D2 is achieved.

EFFECT: thus, rod of high-purity polycrystalline silicon without minor defects of "popcorn" type may be produced without reducing efficiency even in reaction system with high pressure, high load and high rate of reaction.

5 cl, 2 dwg, 1 tbl, 6 ex

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RU 2 581 090 C2

Authors

Kurosava Jasusi

Netsu Sigejosi

Khosino Narukhiro

Okada Tetsuro

Dates

2016-04-10Published

2012-11-29Filed