METHOD OF PRODUCING A POWDER OF AN ALLOY BASED ON A RARE-EARTH METAL FROM SECONDARY MAGNETIC MATERIALS BASED ON A RARE-EARTH METAL-IRON-BORON SYSTEM Russian patent published in 2024 - IPC C22C1/05 H01F1/53 

Abstract RU 2818933 C1

FIELD: powder metallurgy.

SUBSTANCE: invention relates to production of sintered permanent magnets based on alloys of rare-earth metal (REM)-Fe-B system from secondary materials, including those extracted from used electronic devices. Method of obtaining powder of alloy hydride based on rare-earth metal from secondary magnetic materials based on rare-earth metal-iron-boron system involves demagnetization of secondary magnetic materials by heating and obtaining a powder therefrom by hydrogen dispersion. Secondary magnetic alloys of rare-earth metal-iron-boron system are used as secondary magnetic materials, demagnetization of secondary magnetic alloys of the rare-earth metal-iron-boron system is carried out in an autoclave placed in a shaft furnace at a temperature of not more than 400 °C for 1–4 hours in an average vacuum, and then performing the three-stage cleaning of the surface of the secondary magnetic alloys of the rare-earth metal-iron-boron system by first sandblasting them with slag beads at pressure of 300 kPa, etching in etching baths in 1–3 % aqueous solution of hydrochloric acid for up to 5 minutes and subsequent heat treatment of secondary magnetic alloys of rare-earth metal-iron-boron system in autoclave placed in shaft furnace at medium vacuum and temperature of 300 °C for 1 hour. Further, the autoclave with purified secondary magnetic alloys of the rare-earth metal-iron-boron system is filled with argon to an excess pressure of 100 kPa and performing its cooling with transfer from the shaft furnace into a container with water, and upon reaching room temperature in the autoclave, hydride powder is obtained by hydrogen dispersion using hydrogen, obtained by desorption from hydride of LaNi5 alloy and pumped into autoclave until reaching stable and not reduced pressure from 30 to 70 kPa.

EFFECT: obtaining hydride powders with hydrogen content of not less than 0_45 wt %, with reduced oxygen content, with grain size from 1 to 15 mcm, which can be used for charging to powders of base alloy rare-earth metal (REM)-Fe-B with obtaining magnets with restored magnetic characteristics.

1 cl, 2 dwg, 1 tbl, 1 ex

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RU 2 818 933 C1

Authors

Grachev Evgenij Kirillovich

Bujnovskij Aleksandr Sergeevich

Sachkov Viktor Ivanovich

Boldyshev Daniil Vladimirovich

Zajtsev Dmitrij Viktorovich

Muslimova Aleksandra Valerevna

Taranov Denis Vasilevich

Ogurtsov Aleksandr Viktorovich

Sharin Maksim Konstantinovich

Dates

2024-05-07Published

2023-09-23Filed