METHOD FOR MANUFACTURING OF HIGH-SPEED ELECTRIC MACHINE ROTOR Russian patent published in 2010 - IPC H02K15/03 H02K1/27 H02K21/14 

FIELD: electricity.

SUBSTANCE: plates are cut of sheets made of non-magnetic material of austenite-martensite grade, which is able to change in process of cold deformation from non-magnet phase to magnet phase, and when further heated - back to non-magnet phase. Such material may be alloy on the basis of austenite-martensite corrosion-resistant steel. At first stock non-magnet sheets are exposed to at least 65% cold pressing, shaping material change over to magnetic phase with magnetic permeability µ>100 Gs/E. Afterwards, with the help of heating by laser radiation up to 1000 - 1200°C, reverse conversion of material phase is carried out in local sections, corresponding to location of non-magnet zones of rotor plates with magnetic permeability µ=1 Gs/E. Previously prior to heating, absorbing coating is applied onto sections of surfaces that correspond to arrangement of non-magnet zones, and the coating increases thermal effect at least 2.5 times. For reliable preservation of material magnet phase resistance it is optimal that its temperature is at least 500°C below temperature of converted local sections heating. After heating and further natural cooling on air, coating is removed, rotor plates are cut as per program and are fixed to each other in axial direction into packet, which is installed on rotor shaft. Heating with laser radiation is carried out by means of sheet surface scanning by focused or non-focused laser beam. Gradient material has high mechanical characteristics (yield point on both phases is at least 80 kG/mm²) while magnetic permeability of magnetic material is at least 100 Gs/E, and non-magnetic - 1 Gs/E.

EFFECT: increased permissible peripheral speed of rotor rotation and increased utilisation ratio of electric machine.

5 cl, 2 dwg