FIELD: metallurgy.
SUBSTANCE: invention relates to pipes production, in particular to method of process pipes production of size 284×11×26100-26600 mm at pipe-forming installation 8-16" with pilger mills out of bi-metal thought high blank ingots produced by electroslag remelting process of low-ductile steel "04Х14Т5Р2Ф-Ш" with boron content from 2.0 to 3.0% to manufacture hex blank pipes with turnkey size 252.6±1.8×5.0+1.5/-1.0×4300+80/-30 mm for tight storage and transportation of the spent nuclear fuel. The method includes casting by the electroslag remelting process of the ingots with size 480×1800±25 mm out of low-ductile steel "04Х14Т5Р2Ф-Ш" with boron content from 2.0 to 3.0%, with bottom and shrinkable parts out of ductile carbon steels; their height is from 0.04 to 0.05 and from 0.13 to 0.14 respectively of total ingot height, creating during rolling of the process pipes the seed ends and pilger small heads, turning of the outside surface of the electroslag remelting ingots to remove cast defects producing blank ingots with size 465±5×1800±25 mm; in them through central hole is drilled with diameter 100±5.0 mm; they are heated to 1030-1050°C, pierced in a mill for transverse screw rolling into sleeves with size 450×out.295×3080-3140 mm with swaging as per diameter Δ from 2.2 to 4.3% and drawing µp from 1.69 to 1.77, sleeves are rolled in the pilger mill in process pipe stocks with size 284×11×26100-26600 mm with drawing µsr = 9.61 and swaging as per diameter Δ = 36.2%; from pipes using hot cutting saw the process wastes are cut off, providing pipe ends out of ductile carbon steels with length 600-700 mm, from stub and pilger head side the pipe stocks by the hot cut saw are cut to pipes having multiple length and residue, multiple length pipes and residue are straightened in the six roller machine using the rolling heating temperature, at that the first multiple length pipe and residue are fed to the straightener by ends out of ductile carbon steels, the first multiple length pipe is cut in the machine from side of the carbon steel with length 5300±50 mm and residue, the second multiple length pipe is cut to two pipes with equal length, are bored and turned to the cylindrical blank pipes with size 278.5±1.8×5.0+1.5/-1.0 mm for profiling in hex blank pipes of specified size, sleeves are rolled in the process pipe stocks with size 284×11 mm in gauge 290 mm in mandrel bars with diameter 264/265 mm heated to 500-550°C by rolling of setting carbon sleeves as per the following process: mandrel bar is inserted in the sleeve, front carbon end is rolled with increasing of the sleeve feeding to the deformation area m from 0 to 18 mm, steel "04Х14Т5Р2Ф-Ш" sleeve is rolled under stable process with feed m = 12-14 mm, and rare carbon end, as well as pilger head are rolled with feed m = 18-20 mm. Production of process pipes with size 284×11 mm out of steel "04Х14Т5Р2Ф-Ш" with boron content from 2.0 to 3.0% is ensured to manufacture hex blank turnkey pipes 252.6±1.8×5.0+1.5/-1.0×4300+80/-30 mm for tight storage and transportation of the spent nuclear fuel.
EFFECT: reduced metal consumption, reduced weight of hex blank pipes and racks weight upon simultaneous increased capacity and reliability.
2 cl, 1 tbl
Title | Year | Author | Number |
---|---|---|---|
MANUFACTURING METHOD OF HEXAGONAL PIPE SHELLS WITH FLAT-TO-FLAT DIMENSION OF 252,6±1,8×5+1,5/-1,0×4300+80/-30 mm FOR STORAGE AND TRANSPORTATION OF SPENT NUCLEAR FUEL | 2013 |
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RU2545954C1 |
METHOD OF HEXAGONAL PIPE BLANC PRODUCTION OF TURNKEY SIZE 252,6×5+1,5/-1,0×4300+80/-30 mm FOR COMPACT STORAGE AND TRANSPORTATION OF SPENT NUCLEAR FUEL | 2013 |
|
RU2542054C1 |
PRODUCTION OF 252,6±1,8×5,0+1,5/-1,0×4300+80/-30 mm HEXAGONAL "TURNKEY" PIPE-BILLETS FOR COMPACTED STORAGE AND TRANSPORTATION OF USED NUCLEAR FUEL | 2013 |
|
RU2557388C2 |
PRODUCTION OF 255×5+1,5/-1,0×4300+80/-30 mm HEXAGONAL "TURNKEY" PIPE-BILLETS FOR COMPACTED STORAGE AND TRANSPORTATION OF USED NUCLEAR FUEL | 2013 |
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RU2547613C1 |
METHOD OF PRODUCING OF TUBE STOCK SIZED TO 290X12 MM TO SPECS 8-16 | 2012 |
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METHOD TO MANUFACTURE HEXAHEDRAL STOCK PIPES WITH FLAT-TO-FLAT DIMENSION 255×5+1,5/-1,0×4300+80/-30 mm FOR STORAGE AND TRANSPORTATION OF SPENT NUCLEAR FUEL | 2013 |
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RU2547055C1 |
PRODUCTION OF REROLLED 290×12 mm PIPES AT PRU 8-16" WITH PILGER MILLS FROM ESR INGOTS-BILLETS OF LOW-DUCTILITY "04Х14Т3Р1Ф-Ш"- AND "04Х14Т5Р2Ф-Ш"-GRADE STEELS WITH BORON CONTENT OF 1,3-3,5% FOR FABRICATION OF HEXAGONAL TURNKEY PIPE BILLETS SIZED TO 257+2,0/-3,0×6,0+2,0/-1,0×4300+80/-30 mm FOR RACKS OF NUCLEAR POWER STATION USED FUEL COOLING POND | 2013 |
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RU2550032C2 |
PRODUCTION OF 255±2,0×5,0+1,5/-1,0×4300+80/-30 mm HEXAGONAL "TURNKEY" PIPE-BILLETS FOR COMPACTED STORAGE AND TRANSPORTATION OF USED NUCLEAR FUEL | 2013 |
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RU2557383C2 |
METHOD OF MAKING 290×12 mm-TUBE STOCK FROM OF SOLID INGOTS FROM ELECTROSLAG REMELTING OF 04×14T5P2"Ф-Ш" -GRADE LOW-DUCTILE STEEL | 2011 |
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RU2470725C1 |
PRODUCTION OF "TURNKEY" 255×5,0+1,5/-1,0×4300+80/-30 mm HEXAGONAL PIPE-BILLETS | 2013 |
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RU2547760C1 |
Authors
Dates
2015-04-10—Published
2013-12-09—Filed