FIELD: process engineering.
SUBSTANCE: invention relates to metal forming and may be used in production of ICE pistons from aluminium alloys by rheoforming in female mold. Rheobillet of formed with diametre equal to 0.85-0.95 of female mould diametre. Profile of rheobillet face mates that of the piston and has axial bore. Bore depth is smaller than piston machining allowance. Forming is performed by temperature stabilisation in barrel with inserts that covers rheobillet. After temperature stabilisation, rheobillet is arranged in female mould and piston is rheoformed. To fit rheobillet in female mould, barrel face is closed by shutter, barrel is turned in axial plane through 180 degrees and centred to female mould ID for shutter to be arranged on pusher. Shutter is shifted perpendicular to barrel axis and rheobillet is fitted in place by insert aligned with pusher. Then, pusher is lowered to arranged insert with rheobillet on female mould bottom and barrel with shutter is removed from the working zone. Male mould is shifted downward to rheoform the piston.
EFFECT: higher quality of finished product.
6 cl, 8 dwg
Title | Year | Author | Number |
---|---|---|---|
METHOD FOR PRODUCTION OF PISTONS OF INTERNAL COMBUSTION ENGINES OF ALUMINUM ALLOYS WITH NON-RESIST INSERT | 2020 |
|
RU2773555C2 |
INTERNAL COMBUSTION ENGINES FROM ALUMINUM ALLOYS PISTONS MANUFACTURING METHOD | 2018 |
|
RU2674543C1 |
LINE FOR DIE FORGING PRODUCTS FROM CYLINDRICAL RHEOBILLETS | 2011 |
|
RU2481171C1 |
METHOD FOR MANUFACTURING PISTON WITH NIRESIST INSERT USING ISOTHERMAL STAMPING AND INJECTION MOLDING | 2023 |
|
RU2806416C1 |
METHOD AND DEVICE FOR THIXOTROPIC MOULDING OF CYLINDRICAL WORK PIECES | 2007 |
|
RU2357830C2 |
METHOD OF PRODUCING ICE PISTON BILLETS WITH CERMET INSERTS | 2009 |
|
RU2402413C1 |
COMPLEX OF EQUIPMENT FOR MANUFACTURING REINFORCED PARTS INCLUDING PISTONS OF INTERNAL COMBUSTION ENGINES BY PRESSURE DIE CASTING | 1996 |
|
RU2093300C1 |
METHOD OF THIXOFORMING OF CYLINDRICAL BILLETS AND DEVICE TO PREPARE SAID BILLETS FOR THIXOFORMING | 2009 |
|
RU2393044C1 |
DEVICE FOR FITTING ALUMINISED NON-RESISTIVE RING INTO PRESS TOOL DIE | 2008 |
|
RU2391182C1 |
PROCEDURE AND DEVICE FOR CYLINDER WORK-PIECES THIXO-STAMPING | 2009 |
|
RU2396141C1 |
Authors
Dates
2011-02-10—Published
2009-06-29—Filed