FIELD: technological processes.
SUBSTANCE: invention relates to the foundry and can be used in machine building in the internal combustion engines pistons manufacturing. Hypereutectic silumin AK-18 melt with the temperature for 150–200 K above the alloy crystallization beginning temperature is poured into a mold heated to the temperature, which is for 150–200 K below the alloy crystallization beginning temperature. Poured melt is for 3–5 s compressed under pressure of 200–250 MPa between moving towards each other internally cooled plungers. At that, performing the pressure moulding by 8–10 %. Over the next 30–40 s, increasing the pressure to 350–400 MPa and bringing the total pressure moulding to 12–13 % under conditions of unidirectional along the billet axis heat removal until the crystallization process completion. Then, the resulting dimensional workpiece is subjected to isothermal stamping in the stamp, as well as thermal and mechanical processing.
EFFECT: result is enabling of the homogeneous fine-grained structure production in the piston entire volume.
1 cl, 3 dwg, 1 ex
Title | Year | Author | Number |
---|---|---|---|
METHOD FOR PRODUCTION OF PISTONS OF INTERNAL COMBUSTION ENGINES OF ALUMINUM ALLOYS WITH NON-RESIST INSERT | 2020 |
|
RU2773555C2 |
METHOD FOR MANUFACTURING PISTON WITH NIRESIST INSERT USING ISOTHERMAL STAMPING AND INJECTION MOLDING | 2023 |
|
RU2806416C1 |
METHOD OF PRODUCING PISTONS FOR INTERNAL COMBUSTION ENGINES WITH NI-RESIST RING | 2024 |
|
RU2828524C1 |
METHOD FOR THE PRODUCTION OF BLANKS FOR INTERNAL COMBUSTION ENGINE PISTONS FROM HIGH-STRENGTH ALUMINUM ALLOYS WITH A NIRESIST INSERT FOR SUBSEQUENT ISOTHERMAL FORGING | 2022 |
|
RU2779724C1 |
METHOD FOR MANUFACTURING A PISTON BLANK FROM HYPEREUTECTIC SILUMIN | 2018 |
|
RU2692150C1 |
DEVICE FOR PISTONS MANUFACTURING OF INTERNAL COMBUSTION ENGINE | 2013 |
|
RU2563398C2 |
METHOD FOR CONTROLLING PROCESS OF ALUMINIUM ALLOYS CRYSTALIZATION DURING INJECTION MOULDING | 2016 |
|
RU2657668C2 |
METHOD FOR CONTROLLING THE PROCESS OF PRODUCING WORKPIECES OF PISTONS OF INTERNAL COMBUSTION ENGINES FROM HYPEREUTECTIC ALUMINIUM ALLOYS | 2021 |
|
RU2771078C1 |
METHOD OF ICE PISTONS PRODUCTION AND DEVICE TO THIS END | 2009 |
|
RU2411103C1 |
METHOD TO CONTROL PROCESS OF CRYSTALLISATION AND DEVICE FOR ITS REALISATION | 2011 |
|
RU2516210C2 |
Authors
Dates
2018-12-11—Published
2018-02-22—Filed