FIELD: technological processes.
SUBSTANCE: invention relates to the application of antifriction coatings from powder materials by means of their laser sintering on a metal surface. Method of forming an antifriction coating on the surface of a steel product comprises applying a layer of a powder composition to the surface of a steel article comprising the following components,mas%: babbit B83 with a dispersion of 5–50 mcm is the basis, copper dispersion of 0.5–1.5 mcm – 10–30, disulfide molybdenum dispersion of 1.5–2.4 mcm – up to 5, introducing the coated portion into the laser radiation zone, sintering it in a controlled environment of the argon protective gas, and performing calibration of the sintered powder composition in terms of thickness. Device for carrying out said method comprises a laser apparatus with a working table, a protective chamber for sintering a powder composition on a substrate having an inlet for supplying argon shielding gas and exhaust gas removal, wherein it comprises a top plate in the form of a steel sheet with a groove in the center for fixing the steel substrate, a polymer hopper fixed to the surface of the upper plate for dispensing the powder composition to the surface of the steel substrate, knife for leveling a dry powder composition on a substrate located at angle of 45° to the axis of symmetry of the upper plate, sealing roller for sealing said powder composition, rollers for the subsequent calibration of the thickness of the sintered powder composition and a stepping motor driven by a power of 2.5 kW installed on the laser machine worktable.
EFFECT: provides a reduction in costs for the technology of powdered antifriction material with a stable coating thickness and density, which effectively protects the surface of the product from wear.
5 cl, 10 dwg, 1 ex
Title | Year | Author | Number |
---|---|---|---|
METHOD OF FORMING COMPOSITE MATERIAL BY SELECTIVE LASER MELTING OF REFRACTORY NICKEL ALLOY POWDER ON A SUBSTRATE FROM TITANIUM ALLOY | 2019 |
|
RU2713255C1 |
COATING FORMATION METHOD, AND PLANT FOR ITS IMPLEMENTATION | 2011 |
|
RU2497978C2 |
METHOD OF OBTAINING SUPER-HARD WEAR-RESISTANT COATINGS WITH LOW FRICTION COEFFICIENT | 2019 |
|
RU2718793C1 |
METHOD OF PRODUCING ANTIFRICTION SHEET MATERIALS | 2009 |
|
RU2438829C2 |
PLANT FOR MAKING PARTS BY LAYER-BY-LAYER SYNTHESIS | 2012 |
|
RU2487779C1 |
DEVICE FOR PRODUCTION OF ARTICLES FROM POWDER MATERIALS | 2023 |
|
RU2825246C1 |
APPARATUS FOR SELECTIVE LASER SINTERING AND METHOD OF PRODUCING LARGE-SIZE ARTICLES ON SAID APPARATUS | 2019 |
|
RU2717761C1 |
METHOD OF PRODUCING WEAR-RESISTANT ANTIFRICTION COATING ON SUBSTRATE MADE FROM STEEL, NICKEL OR TITANIUM ALLOY | 2023 |
|
RU2826632C1 |
METHOD OF PRODUCING FUNCTIONAL ANTIFRICTION COATINGS FOR BEARING INTERFACES OF TURBOCOMPRESSORS OF INTERNAL COMBUSTION ENGINES BASED ON METAL-CERAMIC COMPOUNDS WITH LOW FRICTION COEFFICIENT | 2024 |
|
RU2826114C1 |
DEVICE FOR PRODUCING PRODUCTS BY SELECTIVE LASER MELTING | 2022 |
|
RU2795149C1 |
Authors
Dates
2018-04-25—Published
2017-05-04—Filed