METHOD FOR PRODUCTION OF VOLUME MODULE Russian patent published in 2020 - IPC B28B7/22 B28B15/00 E04B1/348 

FIELD: construction.

SUBSTANCE: invention relates to construction, particularly, to manufacturing of volume reinforced concrete modules, which are used for construction of low-rise and high-rise residential buildings, public buildings and structures, as well as other buildings of any other purpose. Proposed method comprises arranging pallets on robotic conveyors located in the plant workshop to form formwork systems. On the first pallet placed on the first robot conveyor, formation of the first shuttering system for production of pylon-skeleton product is performed. On the second robotic conveyor there installed is the conductor of volumetric assembly and on the second pallet placed on the second robotised conveyor formation of the second formwork system is performed for manufacturing of the base plate of the volume module, in which the transverse reinforcement frames of the transverse ribs of the base plate are installed. In the first formwork system, reinforcing frames and embedded parts are installed, and pylon-skeleton products are manufactured by way of concrete pouring into the first formwork system. Heat-treated pylon-skeleton products are thermally treated, their decks are removed and moved to the second robotic conveyor where they are installed vertically into the volumetric assembly conductor. Using volumetric assembly conductor manufactured pylon-skeleton products are rigidly connected to each other in the ceiling part by means of longitudinal metal structures. Connected pylon-skeleton products are moved to the second pallet, where they are installed vertically in the second formwork system with the reinforcement frames downwards, which are connected to transverse reinforcement frames of the base plate. Concrete is poured into the second formwork system to form a base plate and a finished volume module; after that, the finished volume module is thermally treated.

EFFECT: possibility of rapid change of dimensions of manufactured volumetric modules without readjustment of equipment, reduced labor input and cost of manufacturing of volumetric modules, reduced time of manufacturing of three-dimensional modules, providing universality of volumetric modules for any space-planning solutions due to the possibility of rapid change of sizes and shapes of three-dimensional modules in all coordinates, high accuracy of manufacturing volumetric modules, enabling rapid change of space-planning solutions.

9 cl, 3 dwg