METHOD FOR START-UP OF HEAVY OIL FEEDSTOCK HYDROCRACKING UNIT Russian patent published in 2024 - IPC C10G47/26 C10G67/02 

Abstract RU 2827152 C1

FIELD: chemistry.

SUBSTANCE: invention relates to processing of heavy oil stock. Invention relates to a method for starting up a hydrocracking unit, wherein the method comprises steps of: filling the liquid-phase hydrocracking section with starting material in a mixture with hydrogen, heating the starting material by means of a raw furnace to temperature of 250-270 °C, starting raw material is circulated along the circuit of raw furnace – liquid-phase hydrocracking section – separation section – drainage section – raw furnace, when temperature in said circuit reaches 250-270 °C, temperature at the outlet of the raw furnace is raised to 380-385 °C, while circulating along said circuit, while providing removal of the gaseous mixture of hydrocarbons formed in the separation section into the gas-phase hydrocracking section. Gas-phase hydrocracking feedstock is mixed with hydrogen and heated by means of a starting furnace to 220-250 °C, heated raw material of gas-phase hydrocracking is mixed with said gaseous mixture of hydrocarbons and supplied to at least one reactor of gas-phase hydrocracking, with withdrawal of output flow from said at least one reactor of gas-phase hydrocracking through column of fractionation into tank of raw material of gas-phase hydrocracking, reducing temperature difference at starting furnace. Using the starting furnace and heat from said gaseous mixture of hydrocarbons, the temperature of the stream entering at least one gas-phase hydrocracking reactor is increased to 310-320 °C at a rate of not more than 10 °C/h, wherein due to exothermic reaction taking place in said at least one gas-phase hydrocracking reactor, temperature of the output stream from said at least one gas-phase hydrocracking reactor is about 360 °C, wherein said flow passes through a heat exchanger "liquid-phase hydrocracking feedstock – gas-phase hydrocracking output stream", acting as a heat carrier for a liquid-phase hydrocracking feedstock flow, providing a temperature difference between the flow entering the raw furnace and the flow leaving the raw furnace in range of 45 to 115 °C. Liquid-phase hydrocracking feedstock is used to replace the starting feedstock. When the conversion of the main raw material reaches about 50-60%, heating of the gas-phase hydrocracking raw material using the starting furnace is excluded.

EFFECT: increasing the speed, safety and reliability of the hydrocracking unit start-up phase, as well as ensuring the stability of further operation of the unit.

12 cl, 1 dwg, 1 ex

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RU 2 827 152 C1

Authors

Subramanian Viswanathan Anand

Presnyakov Vladimir Vasilevich

Shigabutdinov Ruslan Albertovich

Akhunov Rustem Nazyjfovich

Idrisov Marat Rinatovich

Novikov Maksim Anatolevich

Khramov Aleksej Aleksandrovich

Konovnin Andrej Aleksandrovich

Urazajkin Artur Semenovich

Subramanian Visvanatan Anand

Dates

2024-09-23Published

2023-12-29Filed