BIOACTIVE COATING ON TITANIUM IMPLANT AND METHOD FOR MAKING THEREOF Russian patent published in 2010 - IPC A61L27/54 A61F2/02 A61C8/00 

Abstract RU 2385740 C1

FIELD: medicine.

SUBSTANCE: invention concerns medicine, more specifically the method for surfacing titanium implants that allows forming a bioactive surface. There is described a bioactive coating on the titanium implant exhibiting high adhesion to the implant surface and an extended rough surface sufficient for successful osteointegration of bone tissue and the method for making thereof. The bioactive coating on the titanium implant contains calcium-phosphate compounds and has multilevel porous structure with a rough surface. The coating has thickness 10-40 microns, total porosity 35-45% with average pore dimension 3-8 mcm, roughness 2.5-5 microns, adhesive strength 30-35 MPa. The coating contains calcium-phosphates in roentgenoamorphous condition. There is described method for making the bioactive coating on the titanium implant that involves surfacing by micro-arc oxide coating, but preceded with mechanical and chemical processing of the surface of the titanium implant that is followed with micro-arc oxide coating to make a multilevel porous structure of the calcium-phosphate coating. The mechanical and chemical processing represents sandblasting of the surface of the titanium implant to be exposed to chemical etching. For sandblasting, powdered aluminium oxide AI2O3 or silica SiO2 of fraction 250-380 mcm is used to ensure roughness 1.5-5 mcm. Chemical etching is carried out by staining the surface of the titanium implant in an acid etchant heated to boiling temperature and prepared of hydrochloric and sulphuric acids of the composition as follows: 10 portions of HC1 (30%) and 80 portions of H2SO4 (60%)) and 10 portions of H2O to form pores 1-2 mcm. Micro-arc oxide coating is performed in an anode mode with the following parametres: voltage 250-300 V, pulse duration 50-100 mcs, and pulse repetition rate - 50-100 Hz, within 3-10 minutes in an aqueous solution of electrolyte of orthophosphoric acid, hydroxyapatite and calcium carbonate, of the following composition, wt %: H3PO4 - 20, Ca10(PO4)6(OH)2 - 6, CaCO3 - 9. The implant is made of titanium nanostructure with the average grain-subgrain size 60-110 mcm.

EFFECT: implant for bone tissue improves biological compatibility with a living organism.

13 cl, 3 dwg, 3 tbl, 1 ex

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RU 2 385 740 C1

Authors

Legostaeva Elena Viktorovna

Sharkeev Jurij Petrovich

Tolkacheva Tat'Jana Viktorovna

Tolmachev Aleksej Ivanovich

Uvarkin Pavel Viktorovich

Dates

2010-04-10Published

2008-09-17Filed