FIELD: technological processes.
SUBSTANCE: invention relates to the method of production of a nanostructured layer on the surface of metals under conditions of acoustocapillary effect. At the first stage they realise horizontal movement of a part with speed of υ=(10÷100) mm/min with processing by a diamond wheel with specified grain Z=(125/100÷80/63) mcm on a bond M2-01 with concentration of diamonds 100% with frequency of rotation n=(500÷3000) rpm with plastic deformation of the surface with depth h=(0.01÷0.1) mm in one stage. At the second stage they set a clearance between the produced surface of the part and working surface of a grinding wheel h=(0.1±0.05) mm, and the process of polishing is carried out with simultaneous supply of liquid coolant with metal nanoparticles, and a vibration stand is switched on. An impact ultrasonic wave is generated with high frequency fus=(10÷500) kHz directly in liquid coolant near the processed part, by means of which nanoclusters are produced, and microcracks of the surface layer of the part are blocked.
EFFECT: reduction of part processing time, simplified technology and reduction of cost of process of nanostructured layer formation on the surface of machine parts from metals and alloys.
4 cl, 7 dwg, 3 ex, 3 tbl
| Title | Year | Author | Number | 
|---|---|---|---|
| GRINDING METHOD | 1999 | 
 | RU2162398C2 | 
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 | RU2136477C1 | 
| METHOD OF HARD FACING OF METAL PART | 2014 | 
 | RU2560604C1 | 
| ABRASIVE TOOL PROVIDING SIGN-VARIABLE DEFORMATION IN GROUND LAYER | 1999 | 
 | RU2151690C1 | 
| METHOD AND DEVICE FOR ADDITIVE-ADAPTIVE GRINDING | 1996 | 
 | RU2118248C1 | 
| METHOD OF SURFACE GRINDING | 2000 | 
 | RU2182071C2 | 
| METHOD FOR CONTINUOUS DRESSING AND HYDROABRASIVE CLEANING OF WORKING SURFACE OF GRINDING DISC | 2001 | 
 | RU2190515C1 | 
| METHOD OF SURFACE GRINDING | 2000 | 
 | RU2182067C2 | 
| METHOD OF SURFACE GRINDING | 2000 | 
 | RU2182070C2 | 
| COMBINATION GRINDING METHOD | 2001 | 
 | RU2188114C1 | 
Authors
Dates
2015-04-10—Published
2013-07-16—Filed